Alternator Rewinding

Alternator rewinding is the rewinding of the stator. Alternator rewinding may serve one of several purposes. Although it's more common for the brushes in an automotive alternator to fail, rebuilding an automotive alternator may require alternator rewinding. 

Alternator rewinding can also be used to upgrade the alternator for production of a higher power output; cars with powerful stereos or aftermarket ignition systems that draw a good deal of power may require an upgrade through alternator rewinding to avoid placing a heavy draw on the battery.

 

Alternator Rewinding

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An alternator is used to produce electrical current or power. In the case of the automobile, the alternator is powered by a drive belt that is attached to a pulley on the end of the engine's crankshaft, the shaft through the bottom of the engine that drives the entire engine as it turns. As the drive belt turns the alternator pulley, the alternator creates the electrical current that the car runs on; the battery is not used at all once the car is running and the alternator is functioning, except as a reserve energy source.

 

Alternator Rewinding

Inside the alternator's casing is the stator, a ring that is wound with copper wire. As the drive belt turns the alternator pulley, the rotor - a magnet that rotates within the stator - is rotated. This rotating magnetic field generates electrical current within the wound stator. Most automotive alternators also contain brushes and slip rings, which also help generate and control the current.

Alternator rewinding is the rewinding of the stator. Alternator rewinding may serve one of several purposes. Although it's more common for the brushes in an automotive alternator to fail, rebuilding an automotive alternator may require alternator rewinding. Alternator rewinding can also be used to upgrade the alternator for production of a higher power output; cars with powerful stereos or aftermarket ignition systems that draw a good deal of power may require an upgrade through alternator rewinding to avoid placing a heavy draw on the battery.

Another use for alternator rewinding is the conversion of automotive alternators for other purposes, such as a wind generator. Applications such as this require such different energy outputs that alternator rewinding is necessary in order to make use of an automotive alternator. However, the use of an automotive alternator is so much cheaper than other alternatives that alternator rewinding is a price many are willing to pay.

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Alternator Rewinding 

Electrical Motor Rewinding

An electric motor is an electrical machine that converts electrical energy into mechanical energy. The reverse of this is the conversion of mechanical energy into electrical energy and is done by an electric generator.

In normal motoring mode, most electric motors operate through the interaction between an electric motor's magnetic field and winding currents to generate force within the motor. In certain applications, such as in the transportation industry with traction motors, electric motors can operate in both motoring and generating or braking modes to also produce electrical energy from mechanical energy.

 

          Electrical Motor Rewinding

Electric motor units perform a significant amount of work in today’s world.  They maintain various kinds of electronic devices running and working properly. Various types of electric motors are used to make life a little easier however they can be expensive to replace.   Electric motor rewinding can be done to make the motor workable again without the high cost of paying for a new motor.

There are various reasons and factors when deciding to have a Electrical Motor rewound rather than purchasing a new one.  Rewinding an electric motor is delicate and professional care is needed.  Even a minuscule error throughout the rewinding process could result in a great loss.  Rewinding a motor is not a simple task and it is best to have a professional check out the motor and handle the rewinding process. Priest electric is a company with certified professionals to help you with rewinding your electric motor.

 

         Electrical Motor Rewinding

When a motor’s insulation is ruined or even just damaged the electricity begins transferring from winding to winding causing excess heat and damages the motor.  Power problems can also result in motor damage.  Routine maintenance including rewinding when necessary will extend the life and productivity of an electric motor.

When the decision to rewind a motor the motor housing is first removed to expose the winding's. Photographs and notes may be taken for documentation. The wire from the tabs on the brush pads is very carefully and completely removed. The wind free coils are then cut from the motor. The insulation shown is inspected to make sure if it is in good shape, or if it needs to be repaired or replaced. The armature is then rewound. The exact winding pattern is recreated and number of coils around each winding. The winding's are connected and the wires are double checked to make sure the tabs are not touching. When all of this is done the motor housing is then reassembled.

Rewinding an electric motor is a tedious and difficult procedure.  Unless you are experienced, having a professional perform the task will save you money and headache in the long run.  Priest Electric is a reliable service provider trained in electric motor rewinding in Boise, Idaho, Nevada, and Oregon.  They have a full service shop for electric motor repair, and can also provide on-site service.

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Electrical Motor Rewinding